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Upgrading & Ancillary Equipment |
Upgrading of your extruder & production line
Clextral offers multiple solutions to enhance your production capacity and increase your processing line efficiency with upgrades for your extrusion processing line.
Automation & traceability
Clextral has developed a solution of traceability adapted to the production lines of extruded products, pastas, couscous and other processes.
The module "Following of Lots" ClexTRACE allows you to ensure the upward and downward traceability of the product through-out the production line from the reception of raw materials up to the packaging of finished products.
The module "Following of Production" allows you to quantify the yeild, to reduce the stop sources and decrease under performance. It also allows you to act swiftly using the analysis of the drift.
Installation, test, supervision and training on-site.
Electrical control upgrading
To cope efficiently with new standards, electrical parts obsolescence, to have more efficient control and implement an up-to-date traceability, we can implement on your existing lines new control systems and electrical cabinets.
Ancillary equipment
Extruder upgrades and ancillary equipment to optimize your extrusion line.
Preconditioners | Clextral preconditioners gently hydrate, heat and efficiently mix ingredients prior to extrusion, increasing the quality of the extruded product by ensuring optimum starch gelatinization, improving the nutritional qualities, thereby optimizing the capacity and performance of the extruder and minimizing wear. | 
Feeders | A variety of volumetric and loss-in-weight feeders are available to ensure optimum feed rate and efficiency. | | Control systems | PLC operation provides enhanced control and reporting options, and facilitates remote service availability. | 
Cutters | Precision die face and high capacity cutters perform accurate cutting of the product and Clextral's easy-open feature ensures quick start-ups and changeover. | 
Dies | Clextral designs dies for a multitude of product attributes: specialty shapes, multiple colors, filled products, bi-color and more. | 
Pinching cutters | For a wide range of product shapes and sizes. | 
Steam kits | Provide efficient steam injection directly into the preconditioner or barrel to optimize cooking. | 
Pumps | Inject water, slurry, syrups, colorants, and other liquid ingredients. | 
Chiller | The water chiller allows very precise water temperature regulation necessary for the extrusion process. |  Chipstick cutter
| Accurate cutting of food products from snacks to pet foods and can add value and help improve the quality of your brand image. | Dryer rotating cage | The dryer rotating cage offers a unique combination of features that make it the ultimate solution for drying starch-based products, including pasta, couscous, expanded snacks, snacks pellets, breakfast cereals and more. | 
Evolum dryer
| A compact dryer designed specifically to address the special requirements of direct expanded products. It offers features for gentle and efficient drying to ensure maximum product quality at an economical cost. |
Factory relocation
Buying an existing production line or moving a factory, Clextral can help you in the factory relocation: supervise disassembly, transport, reassembly, start-up and upgrades of production line key components.
Clip-on technologies for new products
Clextral can propose additional equipments, which would allow producing:
Bi-colored directly expanded snacks
Crackers
Directly expanded croutons
Co-filled pillows
Directly expanded shape
Multigrain flaked cereals
Etc
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